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Machining Zirconia Ceramic Parts , Zirconia Ceramic Components Custom Shaped

Categories Zirconia Ceramic Parts
Brand Name: Jinghui Ceramics
Model Number: JH.ZRCP.001
Certification: RoHS, REACH, ISO
Place of Origin: China
MOQ: 10 piece per order
Price: Negotiable
Payment Terms: T/T, Western Union, MoneyGram, Paypal, , L/C
Supply Ability: 100000 sets per month
Delivery Time: 5~6 weeks
Packaging Details: Bags with export carton
Product name: Zirconia ceramic components
Material: Zirconia
Type: Advanced Ceramic Parts
Color: Pure white
Size: Up to 500 mm x 800 mm
Feature: High Wear Resistance, High accuracy
Tolerance: as design drawing or OEM
Shape: Customized Designs
Surface treatment: Well-polished
Application: Industrial Ceramic
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Machining Zirconia Ceramic Parts , Zirconia Ceramic Components Custom Shaped

Industry Wear Resistant Machining Zirconium Oxide / Zirconia Ceramic Components

Specification of zirconia ceramic components:


Material option: zirconia (ZrO2), alumina (Al2O3), silicon carbide(SiC), nitride silicon(Si3N4), Steatite


Dimensional capability: Max. OD to be 100 mm, Max. length: 800mm


Tolerance: OD best to be 0.005 mm, overall length to be 0.01 mm


Roughness


Better than Ra 0.1


Roundness


Best to be 0.005 mm


Surface treatment: Polished, Glazed, Metalized availability


Cosmetic quality: Smooth surface without no contamination, deformation, and crack

Main features of zirconia ceramic components

1. High density: over 6 g/cm3, which makes it the densest body of the ceramic products
2. High hardness: over 9 on Mohs scale, diamond being 10, with a satin-smooth surface finish
3. High toughness: over 1200 MPa, approx. 4 times in comparison with 95% alumina
4. Excellent wear resistance, it's much better than aluminum oxide ceramics with longer life cycle
5. Low thermal conductivity: less than 3 W/m.k at ambient temperature, so it's an ideal thermal material

6. Good chemical and corrosion resistance, it's equivalent to above 99% alumina

Description of zirconia ceramic components

Zirconia ceramic parts are made of zirconium oxide ceramics which is a kind of strongest technical ceramic material with exceptional strength, high toughness, and superb reliability. These outstanding characteristics result in excellent resistance to wear and corrosion.
We have been offering a selection of partially stabilized zirconia, including Y-TZP( yttria-stabilized), MSZ ( magnesia stabilized ), CSZ– (ceria stabilized). Each stabilized zirconia provides unique and specific properties that meet the demands of extreme applications found in many industries.
With our production capability through CNC, precision grinding machines, we are able to provide many different level precision zirconia ceramic parts to meet customers' high precision assembly needs.

Application of zirconia ceramic components:

Various wear parts for wear applications, Valves & pump components, Ceramic plain, balls and roller bearing, Tubes, fixtures, etc. for High temperature, Thermal insulation components


Gallery of zirconia ceramic components

We produce various of zirconia ceramic parts, including zirconia ceramic seal ring, ceramic shaft, ceramic air nozzle, ceramic bushings, ceramic rod, ceramic bar, ceramic plunger and so on.


Datasheet of Technical ceramics

PropertyUnitsMaterial
99.5% alumina99%alumina95% aluminaZrO2
(Y-TZP)

ZrO2

(TTZ)

Densityg/cm3≥3.85≥3.80≥3.60≥5.95≥5.72
Water absorption%00000
HardnessHV1700170015001300900
Flexural strengthMpa≥379≥338≥320≥1200≥1200
Compressive strengthMpa≥2240≥2240≥2000≥19901750
Fracture toughnessMpa m1/24-54-53-46.5-811
Max. service
temperature
1675160014501000
CTE1×10 -6 /℃6.5~8.06.2~8.05.0~8.08.0~9.510.2
Thermal shockT(℃)≥250≥200≥220≥300350
Thermal conductivity(25℃)W/m.k30292433
Volume resistivityohm.cm
25℃>1 x 10 14>1 x 10 14>1 x 10 14>1 x 10 11>1 x 10 11
300℃1 x 10 128 x 10 1110 12 -10 131 x 10 101 x 10 10
500℃5 x 10 102 x 10 91 x 10 91 x 10 61 x 10 6
Insulation strengthKV/mm1918181720
Dielectric constant(1Mhz)(E)9.79.59.52928


Manufacturing flow chart of technical ceramic parts

We have in-housing comprehensive manufacturing types of equipment, including forming, sintering, CNC machining,

precision grinding, laser cutting and so on, it helps us to control the quality very well, also it greatly benefits cost control.


Packaging proposal and transportation solutions

1. We will keep the ceramic parts inside the inner package to be fixed without moving, then it will prevent them from collision each other,

to avoid any cause any chippings during transportation.

2. In addition, the inside of the outer carton will be filled with sufficient protective kinds of stuff.



Why choose us?


★ 10+ Years of manufacturing experience in OEM, ODM ★ Powerful R&D, mass production capability
★ In-house comprehensive manufacturing types of equipment ★ Rigorous quality control system and processes
★ Surpassing pre-sales and after-sales service ★ Abide all orders as the first priority


FAQs(Frequently asked questions)


Q1. Are you a factory or trading company?
A: We are a manufacturer. You are welcome to visit our factory.
Q2: Do you send a sample to check?
A: Sure, the sample is free and freight collect.
Q3: When will you ship it?
A: If the products are in storage, we'll ship within 48 hours
Q4: When can I get the price?
A: We regularly quote within 24 hours after we get your inquiry. If you are in urgent need of getting the price.
Please call us or tell us in your email so that we will proceed with your inquiry as a priority.
Q5: Is it available to provide customized products?
A: We always support custom-made demand as per different materials, dimensions, and designs.
Q6: How to ensure quality?
A: The dimension out of any batch will be carried out sampling inspection per international AQL standard. A 100% cosmetic inspection will be done.
Q7: What other products are you dealing with?
A: We focus on a variety of ceramic tubes, ceramic substrates, ceramic sheets, textile ceramics besides metalized ceramics.

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