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Trailer Hydraulic Power Control Unit With Cut-Off / Load Sense Control Electro-Proportional Torque

Categories Hydraulic Power Unit
Brand Name: Hengli
Model Number: HP3V SERIES
Place of Origin: China
MOQ: 1 set
Price: Negotiable
Payment Terms: T/T, Western Union, MoneyGram
Supply Ability: 50 set / 30 days
Delivery Time: 5-30 days upon order quantity
Packaging Details: Wooden packing
Displacement (cc/rev ): 80/125/140
Rated pressure (bar): 320/350
Peak pressure (bar): 350/400
Temperature Range (℃ ): -20~95
Input torque rating (Nm): 400/980
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Trailer Hydraulic Power Control Unit With Cut-Off / Load Sense Control Electro-Proportional Torque

HP3V SERIES

Swash-plate Type Axial Piston Variable Displacement Pump

Hengli swash-plate axial piston pump HP3V, the key parts of the pump are made of imported materials, quality strictly controlled, suitable for high pressure hydraulic applications.


Features

·Variable pump in swash-plate design for open circuit.

·High continuous pressure.

·Exceptional self-priming capability.

·Available with American (SAE) and Japanese (JIS) mounting flanges and

shafts.

·Excellent reliability and long life.

·High power to weight ratio.

·Variety of control options.

·Optional through drive.

·Quick control response.

·Low pressure pulsation and low noise.

·Developed for engineering, mobile vehicles, Industrial and other industrial application.


Technical Data


SizeDisplacement (cc/rev )Pressure (bar)Rotation speed (rpm)Weight (Kg)Quantity of oil to fill pump case (L)Input torque rating (Nm)Temperature Range (℃)Viscosity Range (mm2/s)
RatedPeakMax for self-priming*1Max*2
HP3V80803203502400300038.50.8400-20~95(The best use of viscosity range 16~36 mm2/s)
HP3V12512535040022002700651.4980
HP3V14014035040021502500651.4980

Steady state suction pressure should be 0MPa and above(at normal condition);

If suction pressure less than 0 bar, Boost pressure should be required;

In case of 200-1000mm2/s, please allow system to warm up before using machine.


Type introduction

HP3VV76/AV1ORB2S1M-L1/1-D2-T
1234567891011121314

Product series

1Product seriesHP3V

Displacement

2Displacement cc/rev80125140

Design series

3Design seriesA Series: HP3V 80-140A

Seals

4SealsFKM (Viton rubber: DIN ISO 1629)V
NBR (Nitrile rubble: DIN ISO 1629)N

Hydraulic circuit

5Hydraulic circuitOpen circuit1

Through Drive

680125140Code
Without through driveO
Standard configuration with gear pump 6 cc/revX1
Standard configuration with gear pump 10 cc/revX2
Mounting FlangeSpline shaft
SAE A 82-2SAE J744-16-4 9T 16/32DPA1
SAE J744-19-4 11T 16/32DPA2
SAE B 101-2SAE J744-22-4 13T 16/32DPB1
SAE J744-25-4 15T 16/32DPB2
SAE C 127-2SAE J744-32-4 14T 12/24DPC1
SAE J744-38-4 17T 12/24DPC2
SAE C 127-4SAE J744-32-4 14T 12/24DPC3
SAE J744-38-4 17T 12/24DPC4
SAE D 152-4SAE J744-44-4 13T 8/16DPD1

Direction of Rotation

7Viewed on drive shaftClockwiseR
Counter-clockwiseL

Input Mounting flanges

8Mounting flanges size80125140Code
SAE C 127-2C2
SAE C 127-2/4 bolt (same flange)C4
SAE D 152-4D4
ISO 3019/2-125, 2 boltI2
ISO 3019/2-160, 4 boltI3
ISO 3019/2-180, 4 boltI4
ISO 3019/2-125, 2/4 bolt (same flange)I5

Input Shaft

9Shaft size80125140Code
SAE J744-25-4 15T 16/32DPS2
SAE J744-32-4 14T 12/24DPS3
SAE J744-38-4 17T 12/24DPS4
SAE J744-44-4 13T 8/16DPS5
JIS D 2001 32×11×2.5S6
DIN 5480 W40×2×18×9gD2
DIN 5480 W45×2×21×9gD3
DIN 5480 W50×2×24×9gD4
SAE J744-32-1 B7.94×44 straight shaftK3
SAE J744-44-1 B11.11×63 straight shaftK4
DIN 6885 12×8×63 straight shaftK7
DIN 6885 14×9×75 straight shaftK8

Thread type of Flange Fixing Port

10Thread typeMetric threadsM
UNC threadsS

Control type

11Control type80125140Code
Cover plate, apply to constant displacement pumpN
Pressure cut-offOnly pressure controlDR
+Load sensing with orifice R4L0
+Load sensing without orifice R4L1
Remotely operated+ Load sensingP0
+Electric proportional displacementDR-EDO

Electric proportional displacement

+Swashplate indicator

DR-EDC
Power Control(*)Pressure cut-off+ Load sensingL1/1
Remotely operated+ Load sensingP0/1

Electrically (negative control)

+Pressure cut-off+ Load sensing

L1/1-E0

Hydraulic control + Pressure cut-off

+ Load sensing

L1/1-H0

+Electric proportional displacement

+ Pressure cut-off

DR/1-EDO

Electric proportional displacement

+ Pressure cut-off, With swash indicator

DR/1-EDC

Electric proportional

displacement

Without swashplate indicatorEDO
With swashplate indicatorEDC

Connector for solenoids

1280125140Code
Without solenoidBlank

AMP Junior timer; 2 contact pin,

(without suppressor diode)

A

Deutsch DT04-2P ; 2 contact pin,

(without suppressor diode)

D

DIN EN175301-803 ;3 contact pin,

(without suppressor diode)

H

Input Voltage

13Without solenoidBlank
12VDC1
24VDC2

Application Conditions

1480125140Code
Apply to excavatorT

Other mobile machinery,

construction machinery, industrial application

Blank

Remark:● = available; ○ = On request;


Installation size

1. HP3V80 Installation size

HP3V80 With Cut-off/Load Sense Control with Torque limit (Clockwise Rotation)

For the CCW pump just reverse the inlet and outlet port.

Port Details

Port NamePort Size and DescriptionTightening Torque (N-m)
PWorking port

1”SAE J518C

Code 61 (5000psi)

M(metric)M10×1.5 (depth 17mm)98
S(UNC)3/8 16UNC-2B (depth 19mm)
SSuction Port

2”SAE J518C

Code 61 (3000psi)

M(metric)M12×1.75 (depth 20mm)98
S(UNC)1/2 13UNC-2B (depth 20mm)
T1,T2Case drain PortSAE J1926/1 ( 3/4"-16UNF-2B) (depth 16 mm)98
PLLS Control PortSAE J1926/1 ( 7/16"-20UNF-2B) (depth 11.5mm)12
Dr1Air Bleed PortSAE J1926/1 ( 7/16"-20UNF-2B) (depth 17mm)12
Dr2Air Bleed PortM10×1 (depth 8.5mm)12
Pr

Electronic control

or Hydraulic

control pilot

SAE J1926/1 ( 7/16"-20UNF-2B) depth 11.5mm12

HP3V80 With Electro-Proportional Torque Controller/

Hydraulic Torque Controller

HP3V80 Mounting Flange

HP3V80 Input Shaft type

"S2" type spline shaft "S6"type spline shaft

"S3" type spline shaft "K3" type straight shaft


2. HP3V125/140 installation size

HP3V125/140 With Cut-off/Load Sense Control with Torque limit (Clockwise Rotation)

For the CCW pump just reverse the inlet and outlet port.

Port Details

Port NamePort Size and DescriptionTightening Torque (N-m)
PWorking port

1-1/4”SAE J518C

Code 62 (5000psi)

M(metric)M14×2 (depth 19mm)98
S(UNC)1/2 13UNC-2B (depth 19mm)
SSuction Port

2-1/2”SAE J518C

Code 61 (2500psi)

M(metric)M12×1.75 (depth 22mm)98
S(UNC)1/2 13UNC-2B (depth 22mm)
T1,T2Case drain PortSAE J1926/1 ( 1-1/16”-12UNF-2B ) (depth 23 mm)167
PLLS Control PortSAE J1926/1 ( 7/16”-20UNF-2B) (depth 17 mm)12
Dr1Air Bleed PortSAE J1926/1 ( 7/16”-20UNF-2B) (depth 14 mm)12
Dr2Air Bleed PortM10×1 (depth 8.5mm)12
Pr

Electronic control

or Hydraulic

control pilot

SAE J1926/1 ( 7/16"-20UNF-2B) depth 11.5mm12

HP3V125/140 With Electrical Control for Torque limit

HP3V125/140 Electric proportional displacement pump installation size

Port Details

Port NamePort Size and DescriptionTightening Torque (N-m)
PWorking port

1-1/4”SAE J518C

Code 62 (5000psi)

M14×2 (depth 19mm)98
SSuction Port

2-1/2”SAE J518C

Code 61 (2500psi)

M12×1.75 (depth 22mm)98
T1,T2Drain PortDIN 3852 M26×1.5 (depth 16mm)120
StPilot portDIN 3852 M14×1.5 (depth 12mm)35
Dr1Air Bleed PortSAE J1926/1 ( 7/16''-20UNF-2B)12
Dr2Air Bleed PortM10×1 (depth 8.5mm) ISO6149-112
MApressure portDIN 3852 M12×1.5 (depth 12mm)25

HP3V125/140 Mounting Flange

SAE "C4" type 127-2/4

SAE "D4"type 152-4

ISO "I4"type

HP3V125/140 Input Shaft type

"S3" type spline shaft "S4" type spline shaft

"S5" type spline shaft "K3" type straight shaft

"K4" type straight shaft "K8" type straight shaft

HP3V125/140 Input Shaft type

"D3" type spline shaft "D4" type spline shaft


Priority selection of spline shaft or straight shaft

Shaft codeSize80125140
S3SAE J744-32-4 14T 12/24DP
S5SAE J744-44-4 13T 8/16DP
K3SAE J744-32-1 B7.94×44 straight shaft
K4SAE J744-44-1 B11.11×63 straight shaft

Through Drive Installation Options

X Type

Gear pump information

Rated pressurePeak pressureTheoretical displacement
6cc/rev39bar70bar6cc/rev
10cc/rev39bar50bar10cc/rev

80125/140
A1305.5344
A2307.5349
A3325.5367

A1 Type

SAE A 82-2 + SAE J744-16-4 9T 16/32DP

80125/140
L13331
L2272307.5

A2 Type

SAE A 82-2 + SAE J744-19-4 11T 16/32DP

80125/140
L13331
L2272307.5

B1 Type

SAE B 101 -2 + SAE J744-22-4 13T 16/32DP

80125/140
L14749.5
L2292332.5

B2 Type

SAE B 101 -2 + SAE J744-25-4 15T 16/32DP

80125/140
L14749.5
L2292332.5

C1 Type

SAE C 127-2 + SAE J744-32-4 14T 12/24DP

80125/140
L15356.5
L2296.5337.5

C2 Type

SAE C 127-2 + SAE J744-38-4 17T 12/24DP

80125/140
L1-56.5
L2-337.5

D1 Type

SAE D 152-4 + SAE J744-44-4 13T 8/16DP


Size of Tandem pumps

Size of Tandem pumps

1.pump

2.pump

HP3V80
abcdefg
HP3V80272260556.5217513.5217513.5
HP3V125/140
HP3V80307.5260597.5250554.5250554.5
HP3V125/140307.5296646.5250600.5250600.5

Setting of regulator and Max. displacement

Setting control valve

HP3V80-140 Pump

sizeApprox. pressure change per rotate screw(bar)

Setting pressure at delivery:

Pressure control : 320bar

Differential pressure: 15bar

Pressure cut-off valveLS valve
808013
125/1409214

Setting of Max. displacement

sizeApprox. displacement change per revolution of screw (cc/rev)Min. setting of max.displacement (cc/rev)

Setting pressure at delivery:

Pressure control : 320bar

Differential pressure: 15bar

806.035
12511.560
1401270

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