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Halnn Polycrystalline Cubic Boron Nitride , Indexable Milling Cutters

Categories PCBN Inserts
Brand Name: Halnn
Model Number: CNGA12/CCGW09
Certification: ISO9001
Place of Origin: China
MOQ: 10 pieces
Price: Negotiable
Payment Terms: T/T, Western Union,Paypal, MoneyGram
Supply Ability: 100000 pcs per month
Delivery Time: 5~15 working days
Packaging Details: 10 pcs in one Plastic box inside, carton box outside
Materials: Polycrystalline Cubic Boron Nitride
Orgin Country: China
Coating: C25/C65/C75 Coating
Halnn Grade: BN-H05
Models: CNGA12/CCGW09
Suited Condition: Continuous Turning
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Halnn Polycrystalline Cubic Boron Nitride , Indexable Milling Cutters

BN-H05 PCBN Inserts CNGA/CCGW Continuous Turning Gears 20CrMnTi Materials




1. About BN-H05 PCBN Inserts


Insert Materials

Coating

Suited Materials

Machining Type

Typical Application

Insert Image
BN-H05Without Coating

Hardened Steel

Finishing

Gears,Gear Shaft, Bearings

BN-H05 C25

With Coating



2. BN-H05 PCBN Inserts Cutting Condition


Insert Materials

Coating

CBN ContentBinder

Granularity

(μm)

Hardness (HV)

Machining Type

BN-H05Without45%TiN≤12700~2800

Continuous Turning

BN-H05 C25

With



3.Common Models of PCBN Inserts CCGW and CNGA


CCGW1204 80° Rhombic PCBN Inserts

TypeDimension

Standard Chamfer

Grades
L(mm)φI.C(mm)S(mm)φd(mm)r(mm)BN-H05BN-H05 C25
CCGW060202-2S/4S66.352.382.80.2

S01015

S01020

S01025

S02020

S02025

CCGW060204-2S/4S66.352.382.80.4
CCGW060208-2S/4S66.352.382.80.8
CCGW09T302-2S/4S99.5253.974.40.2
CCGW09T304-2S/4S99.5253.974.40.4
CCGW09T308-2S/4S99.5253.974.40.8
CCGW120404-2S/4S1212.74.765.50.4
CCGW120408-2S/4S1212.74.765.50.8
CCGW120412-2S/4S1212.74.765.51.2

CNGA1204 80° Rhombic PCBN Inserts

TypeDimensionStandard ChamferGrades
L(mm)φI.C(mm)S(mm)φd(mm)r(mm)BN-H10BN-H10 C25
CNGA120404-2S/4S1212.74.765.160.4

S01015

S01020

S01025

S02020

S02025

CNGA120408-2S/4S1212.74.765.160.8
CNGA120412-2S/4S1212.74.765.161.2
CNGA120416-2S/4S1212.74.765.161.6

All above model CNGA and CCGW, both can offer 4 cutting edges, all depends the customers' requirements.


4. Typical Application Case with BN-H05 PCBN Inserts


BN-H05 CNGA120408 PCBN Inserts Continuous turning 20CrMnTi Gears

Machining Condition:Continuous turning gears

Material: 20CrMnTi Gears, HRC58-62

Selected Insert: BN-H05 CNGA120408

Cutting Condition: ap=0.1mm, Fr=0.1mm/r, Vc=180m/min, Dry Cutting

Insert material

Roughness

Life Time
Halnn BN-H05 PCBN Inserts

≤ Ra0.8

800 pcs

Other Europe PCBN Inserts

Ra1.0

550 pcs

From above application, we can see that for continuous turning process , with Halnn BN-H05 PCBN Inserts, the tool life improved 30%. And the roughness also improved.



5. Other Application of BN-H05 PCBN Inserts


BN-H05 PCBN Inserts are researched specific for machining hardened steel, such as bearing steel, gear steel, high strength steel, it can be used for only continuous turning , normally we used for machining hardened steel component, such as gears, bearing. When the inner bore doesn't have keyway, it will only belong to continuous turning condition. At this time, We can choose BN-H05 PCBN inserts. The following is some other typical application for machining hardened steel with PCBN Inserts:


Product Tags:

pcbn tool

  

pcbn insert

  
Quality Halnn Polycrystalline Cubic Boron Nitride , Indexable Milling Cutters for sale
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