EE 763330/763410

china precision tapered roller bearings manufacturers

TAPERED ROLLER BEARINGS

Tapered roller bearings have tapered inner and outer ring raceways as well as tapered rollers. They are designed to accommodate combined loads, i.e. simultaneously acting radial and axial loads. The projection lines of the raceways meet at a common point on the bearing axis to provide a true rolling action and therefore low frictional moments during operation. The axial load carrying capacity of tapered roller bearings increases with increasing contact angle α. The size of the contact angle, which is usually between 10° and 30°, is related to the calculation factor : the larger the value of e, the larger the contact angle.

Tapered roller bearings are uniquely designed to manage both thrust and radial loads. Consisting of a "tapered cup" and a "tapered cone", this design is one of the most basic and common styles in the bearing industry. Found in everything from cars to conveyor lines, tapered roller bearings are more versatile than any other bearing series. Our taper bearings are sold in sets with both the cup and the cone together.

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Bearing features
Low friction
The optimized roller end design and surface finish on the flange promote lubricant film formation, resulting in lower friction. This also reduces frictional heat and flange wear. In addition, the bearings can better maintain preload and run at reduced noise levels.
Long service life
The crowned raceway profiles of basic design bearings and the logarithmic raceway profiles of Explorer bearings optimize the load distribution along the contact surfaces, reduce stress peaks at the roller ends , and reduce the sensitivity to misalignment and shaft deflection compared with conventional straight raceway profiles.

Enhanced operational reliability
Optimized surface finish on the contact surfaces of the rollers and raceways supports the formation of a hydrodynamic lubricant film.
Consistency of roller profiles and sizes
The rollers incorporated in tapered roller bearings are manufactured to such close dimensional and geometrical tolerances that they are practically identical. This provides optimal load distribution, reduces noise and vibration, and enables preload to be set more accurately.
Rigid bearing application
A single row tapered roller bearing is typically adjusted against a second tapered roller bearing. By applying a preload, a rigid bearing application can be achieved.
Running-in period with reduced temperature peaks
Tapered roller bearings typically have a running-in period, during which a conventional design tapered roller bearing experiences a significant amount of friction, resulting in wear. This effect is noticed as a temperature spike (diagram 1). With tapered roller bearing designs, friction, frictional heat and wear are significantly reduced, provided the bearings are mounted and lubricated correctly.

Separable and interchangeable

Depending on the design, tapered roller bearings are separable and components of same-sized bearings are fully interchangeable. For example, single row tapered roller bearings are separable , i.e. the inner ring with roller and cage assembly (cone) can be mounted separately from the outer ring (cup). This facilitates mounting, dismounting and also maintenance inspection routines.

MONTON bearing a main manufacturers leader of high precision bearings in China was established in 2001 locate in Luoyang--“Ancient Imperial Capital and Peony Flower City”,we specialized in the bearing production research and development more than 20 years , focus on the development of "High-tech, High precision, Advancing, customized" bearings development .MONTON covers an area of of 35000 sq.m., building area of 20000 sq.m., including office area 3000 sq.m., research and development center of 500 sq.m., and international marketing & reception center 2000sq.m.Our mission is to provide customers with complete solution, including design and development, manufacturing, testing and evaluation, and excellent after-sales service.The factory is located in the Bearing Industry Park of Yiyang County, Luoyang City, Henan Province.

MONTON bearing mainly produce high precision angular contact ball bearing, ball screw support bearing,Low temperature bearing,High speed motor bearings, military thin section ball bearing,special high precision bearing, crossed roller bearing,harmonic drive bearing,thrust bearing stack,Tungsten Carbide Radial Bearing, military thin section ball bearing,tandem bearing,cylindrical roller bearing, customized bearing and bearings parts, The bearing accuracy at P5/P4/P2 level, rolling elements from φ1mm to 160mm, precision degree Ⅰ、Ⅱ.We Contributions to important scientific research projects of several well-known universities, including Henan University of Science and Technology, Dalian University of Technology, Harbin Institute of Technology, Beijing University of Science and Technology, Beijing traffic University, and China Petroleum etc.

We produce bearings and parts with inner diameter of 1.5mm to an outer diameter of 3000mm. Our products have been widely used in important industrial fields such as CNC machine tools, high-speed spindles, precision measurement instruments, oil drilling, petrochemicals,Cryogenic pump, FANUC/Siemens motors, mining metallurgy, port machinery, medical equipment, extruder gearbox, Cement roller press, vertical mill, rocker arm, textiles equipment, paper mill,robotics, harmonic drive, concrete mixer trucks, steel mills, rolling mills,Wind Power,Continuous casting mill, UAV, Air Compressor,Tension levelers,LIDAR systems,missile tracking camera ,aerospace, etc.

Our company have very good products quality guarantee equipment, key equipment and instrumentation are imported or design special equipment for special procedure by us. Main instrumentation is Japan ACCRETECH, TAYLOR,ZEISS Germany etc. Established precision bearing product testing laboratory, we can test bearing performance and life,Passed ISO9001 quality system certification, with an annual production capacity of 1 million sets of various precision bearings.

MONTON owns CNC lathes, machining centers, CNC grinding machines, and ultra precision equipment more than 160 sets. 10 CNC lathes, 65 CNC precision grinding machines, and 1set 4-axis machining center. 2 sets Ultrasonic cleaning line and equipment,2 sets tempering and stabilizing furnaces,1set heat treatment furnace，1sets low temperature stabilization equipment and vacuum equipment,8 production lines of automatic assembly.Inspection equipment include Mitotoyo Japan Contour,roundness measuring instrument,hardness tester,coordinate measuring instrument, length measuring instrument,vibration measuring instrument,contact angle goniometer,Bearing convexity value measuring instrument,hardness tester,Metallographic tissue measuring instrument,Clearance measuring instrument,height measuring instrument,Inner diameter outer diameter and rotation accuracy measuring instrument etc.

We have more than 140 employees, including 10 technical persons and 25 inspection persons. There are 5 persons with a master's degree, 25 persons with bachelor's degree, and 30 with vocational degree currently .

With advanced production equipment and perfect testing technology, MONTON can guarantee the quality and accuracy of the products we produced. Our technical department can efficiently complete the bearing design according to customer needs, and customers who need non-standard bearings can also enjoy customized services. Our quality system regularly monitors various production facilities and complies with strict quality requirements. All material certificates and certification reports are kept in files. Products are traceable and can be provided on request. Therefore, we are confident to provide the best solutions for global customers. Our company can design non-standard bearings and special application bearings for customer, as well as customized products with samples!

We are innovative, motivated and courageous to provide our customers with necessary solutions. Our management and employees are always ready to provide professional and personalized services to our customers. In the future, MONTON will adhere to the brand development strategy, strengthen the research and development of high-end products, strive to build a digital factory, and join hands with more partners to work together for a better future!

Company spirit: Honesty, Trustworthiness and Mutual benefit;

Company policy: Quality-oriented;

Company Business philosophy: Honesty,fulfill promise;

Company principle: Solve problems for customers and prioritize customer service at first.

We warmly welcome all friends come to visit us, study or business negotiation.