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Ultimate Control Safety Premium Aluminum CNC Machined Motorcycle Brake Lever

Categories Precision Machined Components
Brand Name: Polestar
Model Number: As Drawing
Certification: ISO9001, TS16949
Place of Origin: China
MOQ: 600pcs
Price: According to the detailed drawing
Payment Terms: L/C,D/A,D/P,T/T
Supply Ability: 10000pcs per day
Delivery Time: 3-20days
Packaging Details: Carton + Pallet, Customized package is available
Dimension: Customized
OEM/ODM: Accepted
Sample Time: According to your drawings
Drawing Format: 2D/(PDF/CAD)3D(IGES/STEP)
Accuracy: High Precision
Feature: CNC precision machined
Tolerance: ±0.005mm
Process: as per customer's
Surface Finish: Anodized
Durability: High
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Ultimate Control Safety Premium Aluminum CNC Machined Motorcycle Brake Lever

Ultimate Control Safety Premium aluminum CNC Machined Motorcycle Brake Lever


Product Overview:

Elevate your motorcycle's braking performance with our cutting-edge CNC brake lever. Meticulously crafted from premium aircraft-grade 6061-T6 aluminum billet, this high-performance lever is a testament to superior engineering. It combines exceptional strength with remarkable lightweight design, weighing 35% less than conventional cast levers, ensuring enhanced handling and reduced fatigue during long rides.Equipped with an innovative 8-stage adjustment mechanism, our brake lever offers precise, millimeter-level customization. Tailor it to fit your hand size perfectly and align it with your unique riding style, guaranteeing a personalized and responsive braking experience every time you hit the road.


Key Features:

Precision Engineering

CNC machined from solid 6061-T6 aluminum billet

Mirror-polished bearing surfaces for friction-free operation

Tolerance of ±0.01mm ensures perfect fitment

Enhanced Performance

Short-throw design reduces lever travel by 40%

Optimized pivot geometry increases mechanical advantage

Integrated vibration dampening reduces hand fatigue

Safety Components

Reinforced pivot boss withstands 300% more stress than OEM

Emergency breakaway design prevents damage in crashes

High-visibility anodized finish (optional)

Universal Compatibility

Direct replacement for most Japanese/European models

Includes adapter bushings for multiple mounting positions

Fits hydraulic and cable-operated systems


Performance Advantages:

25% faster braking response through optimized leverage ratio

50% vibration reduction with harmonic dampening technology

300% increase in pivot strength versus cast OEM levers

3X longer service life with rebuildable design


Technical Specifications

CategorySpecificationBenefit
Material6061-T6 Aluminum (Type III Hard Anodized)Aircraft-grade strength with superior corrosion resistance
Dimensions145mm (L) × 32mm (W) × 18mm (H)Optimal ergonomic positioning
Weight98g (35% lighter than OEM)Reduced unsprung mass for better handling
Adjustment8-position micrometer (5mm increments)Perfect fit for all hand sizes
Load Rating500N continuous / 750N peakWithstands extreme braking forces
Temperature Range-40°C to +150°CPerforms in all climate conditions
Surface Finish0.8μm Ra micro-polishedFriction-free operation
Pivot SystemSealed cartridge bearingsMaintenance-free smooth operation
CompatibilityFits 95% of sport/naked bikesUniversal application
CertificationsISO 9001, TÜV, DOTMeets global safety standards
Warranty2 years structuralConfidence in quality


Application Fields:

Track & Racing Motorcycles

Faster braking response & precise modulation for high-speed cornering.

Adventure & Touring Bikes

Vibration damping & corrosion resistance for long-distance rides.

Urban Commuting

Ergonomic design reduces fatigue in stop-and-go traffic.

Custom Bike Builds

Sleek CNC-machined finish enhances aesthetics.


Why Consider Us?
No mold fees for aluminum profiles – We absorb these costs to reduce your expenses.
No welding fixture charges – Another way we help you save.
Combing different Producing Technology – Outsource Aluminium Profile, Shaped Metal, Metal Casting materials, MIM materials, then CNC machining to lower the unit price.
Cost-competitive production – Our lean manufacturing and expertise allow us to deliver high-quality parts at favorable prices.
One-Stop Factory – Our ISO9001 IATF16949 Certificated factory provide laser cutting, bending, Stamping, CNC Machining, Sheet Metal Working, welding, Assembling in one factory, ensure stable quality control.


Quality Ultimate Control  Safety Premium Aluminum CNC Machined Motorcycle Brake Lever for sale
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