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New Energy Vehicle Electrical Safety Testing Equipment

Categories Electrical Safety Testing Equipment
Brand Name: Sinuo
Model Number: SNE6808C
Certification: Calibration Certificate (Cost Additional)
Place of Origin: China
MOQ: 1
Payment Terms: T/T
Delivery Time: 45 days
Supply Ability: 10 sets/month
Packaging Details: Plywood case
Price: Customized
Potential Equalization No-load Output: <12V
Potential Equalization Test Method: Four-wire system
IS Rated Output Load Current: 10VA(1000V/10mA) 10mA
IS Output Voltage Setting Range: DC:100~1000V continuous adjustable
AC Withstand Voltage Test Type: Cold withstand voltage test
AC Withstand Rated Output Load: 200VA (AC: 5000V/40mA)
Applied Standard: ISO 6469.1
Warranty Term: One Year
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New Energy Vehicle Electrical Safety Testing Equipment


ISO 6469 New Energy Electric Vehicle Electrical Safety Testing Equipment


Complied Standards & Clauses


ISO 6469-1:2019 Electrically propelled road vehicles — Safety specifications — Part 1: Rechargeable energy storage system (RESS)


Equipment Overview


New energy vehicle safety inspection is controlled by the host computer control system, which is composed of vehicle test unit, components test unit, potential equalization test unit, and power battery test unit.


Technical Parameters


Potential Equalization
Test method/No-load output voltageFour-wire system
No-load output voltage<12V
Output current setting rangeDC:1.00~32.00A, continuously adjustable constant current output
Output current resolution0.01A
Output current accuracy1.00~9.99A: ± (1% of setting+0.20A)
10.00~32.00A: ± (1% of setting)
Grounding resistance setting rangeUpper limit: 0~630.0mΩ;
Lower limit: 0~630.0mΩ; 0=off
Grounding resistance measuring range1.00A≤outpur current≤10.00A, 0.0~600.0mΩ
10.00A≤outpur current≤20.00A, 0.0~300.0mΩ
20.00A≤outpur current≤32.00A, 0.0~200.0mΩ
Grounding resistance measuring resolution0.1 mΩ/1 mΩ
Grounding voltage measuring range0~10V
Grounding voltage measuring resolution0.001V
Resistance to zero0.0~100.0 mΩ
Grounding voltage measuring accuracy± (1% of reading+3 mΩ)
Test time setting range0.0, 0.1~999.9s 0.0=Continuous output
Test time setting resolution0.1S
Test time setting range accuracy± (1% of setting+0.05s)
Insulation Resistance Test
Rated output load current10VA(1000V/10mA) 10mA
Output voltage rippleResistive load, 1000V/1mA, <5%
Output voltage setting rangeDC:100~1000V continuous adjustable
Output voltage setting resolution1V
Output voltage setting accuracy± (1% of setting+3V)
Insulation resistance setting rangeUpper limit: 0.0001~10GΩ; ∞ = no upper and lower limit judgement
Lower limit: 0.0001~10GΩ;
Insulation resistance measuring range100~499V: 0.1MΩ~1000 MΩ
500V~1000V: 1.5MΩ~10000 MΩ
Insulation resistance measuring resolution0.01 MΩ/0.1 MΩ/1 MΩ
Resistance compensation>30MΩ
Insulation resistance measuring range0.05~99.99~999.9~3000MΩ
Insulation resistance measuring accuracy

100~499V: <100 MΩ: ± (5% of reading+0.5 MΩ)

100 MΩ~1000 MΩ: ± (10% of reading+5 MΩ)

500~1000V:1.5 MΩ~100MΩ:± (2% of reading+0.2 MΩ)

100 MΩ~1999 MΩ: ± (5% of reading+2 MΩ)

2000 MΩ~10000 MΩ: ± (10% of reading+5 MΩ)

1000 MΩ~3000 MΩ:± (5% of reading+2digitals)
Delay time setting range0.5~999.9s
Test time setting range0.0, 0.1~999.9s, 0.0= Continuous output
Test time resolution0.1S
Test time setting accuracy± (1% of setting+0.05s)
AC Withstand Voltage
Withstand voltage test typeCold withstand voltage test
Rated output load200VA (AC: 5000V/40mA )
Output voltage adjustment rate<2% (no load to full load)
Output voltage setting rangeAC:100-5000V ;50Hz/60Hz
Output voltage resolution1V
Output voltage accuracy±(1% setting value+3V)
Breakdown current measuring range0.050~9.999~40.00mA
Breakdown current setting rangeUpper limit: 0.000-9.999- -40.00mA
Lower limit: 0.000-9.999- -40.00mA 0.000=close
Breakdown current measuring resolution0.001mA/0.01mA
Zero current0.000-2.000mA
Breakdown current measurement accuracy±(1% of reading value + 0.005mA)
Rise time/slow down time0.0-999.9s
Test time setting range

0.0, 0.1-999.9S

0,0=continuous output

Test time resolution0.1S
Test time setting accuracy±(0.1% setting value+0.05s)
Arc detection1-9 gears (9 is the highest sensitivity)
DC Withstand Voltage
Withstand voltage test typeCold withstand voltage test
Output voltage setting rangeDC:100-6000V
Output voltage resolution1V
Output voltage accuracy±(1% setting value+5V)
Breakdown current setting range

Upper limit: 0.000-10.00mA;

Lower limit: 0.000-10.00mA , 0=off

Breakdown current measurement range0.010-10.00mA
Breakdown current measurement resolution0.001mA/0.01mA
Zero current0-2 000mA
Breakdown current measurement accuracy±(1% of reading value+5 digitals)
Rise time/slow down time0.0-999.9s
Test time setting range

0.0-999.9S

0.0=continuous output

Test time resolution0.1S
Test time setting accuracy±(0.1% setting value+0.05s)
Arc detection1-9 gears (9 is the highest sensitivity)
Leakage Current
Rated load power rangeDetermined by the power of isolation transformer/built-in variable frequency power supply
Leak type settingSingle phase: static leakage, dynamic leakage
Output voltage ratio

1.10 times input voltage (output by isolation transformer)/arbitrarily set voltage (output by variable frequency power supply)


Output voltage setting rangeAC:0.0-300.0V
Output voltage setting measuring rangeAC:5.0-300.0V
Output voltage measurement resolution0.1V
Output voltage measurement accuracy±(1.5% of reading value+3V)
Leakage current impedance
Leakage current setting range

Upper limit: 0.000-5.000mA;

Lower limit: 0.000-5.000mA

0.000=off

Leakage current measurement rangeThe current test range is 0.050-5.000mA
Leakage current measurement resolution0.001mA
Zero current0.000-2.000mA
Leakage current measurement accuracy± (1.5% of reading value + 0.005mA)
Test time setting range

0.0, 0.5-999.9S

0.0=continuous output

Test time resolution0.1S
Test time setting accuracy± (0.1% setting value+0.05s)
Slow Charge Function (Optional)
Output voltage setting rangeAC:0.0-300.0V
Output voltage measurement rangeAC: 5.0~300.0V
Output voltage resolution0.1V
Output voltage measurement accuracy±(0.25% of reading value+0.25% of measuring range)
Charging current setting range

6.000-63.00A (that is, the upper limit of current)

Note: The lower limit of current cannot be set, it is fixed to 0

Measuring current setting rangeUpper and lower limits: 0.000-9.999-75.00A
Current measuring range0.050~9.999~75.00A
Current measuring resolution0.001A/0.01A
Current measuring accuracy±(0.25% of reading value+0.25% of measuring range)
Power factor measuring range0.100~1.000
Power factor measuring resolution0.001
Power factor upper limit setting range0.000~1.000
Power factor lower limit setting range0.000~1.000
Power factor measuring accuracy±(0.5% of reading value+0.01)
Delay time0.2~999.9S
Test time setting range

0.0, 0.1-999.9S

0.0=continuous output

Test time resolution0.1S
Test time accuracy±(0.1% of setting value+0.05s)
Low voltage slow charge test (Optional)
Rated load power rangeDetermined by the power of isolation transformer/built-in variable frequency power supply
Output voltage ratio

0.85 times input voltage (output by isolation transformer)/arbitrarily set voltage (output by variable frequency power supply)


Output voltage setting rangeAC:0.0-300.0V
Output voltage measurement rangeAC: 5.0~300.0V
Output voltage resolution0.1V
Output voltage measurement accuracy±(0.25% of reading value+0.25% of measuring range)
Charging current setting range

6.000-63.00A (that is, the upper limit of current)

Note: The lower limit of current cannot be set, it is fixed to 0

Delay time0.2~999.9S
Test time setting range

0.0, 0.1-999.9S

0.0=continuous output

Test time resolution0.1S
Test time accuracy±(0.1% of setting value+0.05s)
Fast Charge Function (Optional)
Comprehensive measurement of charging output voltageDC:200.0-500.0V
Comprehensive measurement of charging output current≤50A
Charge resolution0.01KW.h
SOC0~100%
Plug temperature setting range0~100°C
Plug temperature resolution1°C
Battery temperature measurement range0~150°C
Test time setting range

0.0, 0.1-999.9min

0.0=continuous output

Test time resolution0.1min
Test time accuracy±(0.1% of setting value+0.05min)
Battery Pack /Whole Vehicle Insulation Test
Insulation resistance setting range

Upper limit 0.00-100.0MΩ 0=close,

lower limit 0.00- 100 00MΩ

Insulation resistance measurement range0.20- 100.00MΩ
Insulation resistance measurement resolution0.01 MΩ
Insulation resistance measurement accuracy±(5% reading value + 0.03% of measuring range)
Test time setting range4.0~999.9S
Test time resolution0.1S
Test time setting accuracy±(0.1% setting value+0.05s)

Questions & Answers


Q: What is for vehicle test unit:

A: It contains:

1. Fast charging port: DC withstand voltage, insulation resistance, DC grounding (potential equalization), fast charging function, whole vehicle insulation resistance, insulation test verification

2. Slow charging port: AC withstand voltage, insulation resistance, AC grounding, leakage current, slow charging function


Q: What is for components testing unit:

A: AC withstand voltage, insulation resistance.


A:What is for potential equalization unit:

Q:It contains:

1. The resistance between the negative grounding point of the battery and the PEU shell

2. The resistance between the negative ground point of the battery and the housing of the drive motor

3. The resistance between the battery negative ground point and the charger shell

4. The resistance between the negative ground point of the battery and the PTC

5. The resistance between the negative grounding point of the battery and the air-conditioning compressor housing

6. The resistance between the battery negative grounding point and the steering motor housing

7. The resistance between the negative ground point of the battery and the air pump casing

8. The resistance between the battery negative ground point and the fastening screw of the battery cover


A: What is for power battery PEESS unit:
Q: It contains:

By measuring the voltage value, the standard resistance is known, and the battery pack insulation is calculated according to the GT/18384.1-2015 formula.

The known standard tester for testing is built in the test system, and the test wiring changes during the whole test process are inside the test system, and the automatic switching is completed without manual wiring changes.



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