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IEC 62196 Vehicle Testing Equipment 5000N Drive Over Test For Plug / EV Connector

Categories Vehicle Testing Equipment
Brand Name: Sinuo
Model Number: SN11010
Certification: Calibration Certificate (Cost Additional)
Place of Origin: China
MOQ: 1
Price: Negotiation
Payment Terms: T/T
Supply Ability: 20 Sets Per Month
Delivery Time: 1 Month
Packaging Details: Plywood Case
Crushing Force: 5000N or 11000N
Roll Over Speed: (8±2)km/h
Drive Over Tire: P225 / 75R15
Control Method: PLC control
Tire pressure: (220±10) kPa
Drive over stroke: 0~2.0m
Test station: Single station
Placement mode: Floor standing
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IEC 62196 Vehicle Testing Equipment 5000N Drive Over Test For Plug / EV Connector


IEC 62196 Vehicle Testing Equipment 5000N Drive Over Test For Plug / EV Connector


Product information:


The test equipment is used to check whether a plug or vehicle connector shall have adequate resistance to damage from being driven over by a vehicle, unless it is provided with a cable management system which prevents the accessory from being left on the ground. It is required by IEC 62196-1:2022 clause 33, IEC 62752:2016 clause 9.34, etc.


Test principle:


Accessories wired with the minimum size cable of a type recommended by the manufacturer shall be placed on a concrete floor in any normal position of rest. A crushing force of (5000±250) N or (11000±550) N shall be applied by a conventional automotive tire, P225/75R15 or an equivalent tire suitable for the load, mounted on a steel rim and inflated to a pressure of (2.2±0.1) bar. The wheel is to be rolled over the vehicle connector or plug at a speed of (8±2) km/h. The accessory is to be oriented in a natural resting position before applying the force in a different direction for each sample. The accessory under test shall be held or blocked in a fixed position so that it does not move substantially during the application of the applied force. In no case is the force to be applied to the projecting pins.


Applied standard & clauses:


IEC 62196-1: 2022 clause 33.

IEC 62752:2016 clause 9.34


Technical Advantages:


The whole equipment adopts cold-rolled steel plate protection chassis structure design, the surface of the chassis body is treated with Teflon paint, the bottom plate of the chassis is covered with simulated concrete floor, and the rolling mechanism can simulate the automotive tire to slide up and down freely after rolling over the specimen, vehicle connector / plug and its function box bears the same crushing force and is equipped with limited protection. The other set of driving device drives the rolling mechanism to realize the front and rear rolling action. The main components are made of stainless steel and aluminum. (Make sure the tire is crushed under normal rolling conditions).


Technical Parameters:


Test stationSingle station
Equipment placement modeFloor standing
PLC control system
  1. The PLC control system is equipped with an 7" touch screen display.
  2. The PLC control system is in English.
  3. The PLC control system is capable to record and display the test speed and force.
  4. Test force, can be selected between load A and load B.
  5. The PLC controller shall come with emergency stop button and 1 main switch.
Operation modeManual or program-controlled operation, can be selected
Drive over power systemMotor plus worm gear acceleration and deceleration
Drive over stroke0~2.0m
Load Carrying

A. Crushing force (5000±250) N

B. Crushing force (11000±550) N

Force sensorWill be provided with an external precision force sensor to measure the total force from tyre, load, upper and lower sliding frame, power system and counter weight before testing.
Drive over speed(8±2) km/h, speed adjustable
Drive over methodIt is driven by a linear motor module to simulate the forward and backward reciprocating motion of rolling tires. This simulates the damage caused by accidental crushing of the plug of the charging pile when the car is moving forward or reversing in reality.
Drive over force adjustment

Using weights, the force range is adjustable from 5000N-11000N, and the weights are loaded and unloaded by cantilever crane.

Drive over tires

1. Equipped with one P225/75 R15 tire and one matching wheel hub, a set of tire inflation devices (inflation interface and air pressure gauge, for 5000N test)

  1. Equipped with 11000N load-bearing tire and a matching wheel hub.

3. The wheel load shall be mounted on a steel rim

Drive over tire pressure(220±10) kPa
Load bearing base plate

Base plate with cement/concrete floor, can be equipped with sample fixing clamp.


Deceleration methodOur company has designed a braking mechanism to prevent rigid collisions.
Safety protection

The whole machine is equipped with a protective fence to prevent the wheels from accidentally deflecting and prevent mechanical injuries to personnel.

With leakage protection switch.

With motor overload protection.

Usage environment

Power supply: AC380V±10 %, 50Hz.

Overall dimensions: approximately W4700*D1300*H3000mm;

Weight: approximately 2400kg

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