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Shelf Composite Beam Roll Forming Machine / Shelf Panel Production Line

Categories Racking Roll Forming Machine
Brand Name: BMS
Model Number: YX11-48 Z Beam
Certification: CE,Trade Insurance,SGS
Place of Origin: Xiamen,China
MOQ: 1 set
Price: Negotiable
Payment Terms: L/C, T/T
Supply Ability: 30set/month
Delivery Time: 45days
Packaging Details: The main machine is directly loaded into the container, and the electrical components are wrapped with plastic film.
Usage: Shelf
Material: Cold-rolled steel
Machine's Color: Customized
Control system: HMI & PLC control panel
Shafts Diameter: ф65mm,precision machined
Operation mode: Automatic
Cutting tool material: Cr12MoV(=D2 steel) Heat treatment to HRC58-62 degree
Main motor: 5.5KW
Hydraulic power: 7.5KW
Rollers manufacture: 40Cr Steel,CNC lathes,Heat Treatment,hard Chrome Coated with thickness 0.04mm,surface with mirror treatment
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    Shelf Composite Beam Roll Forming Machine / Shelf Panel Production Line


    Shelf Composite Beam Roll Forming Machine; Shelf Panel Production Line


    BMS Racking Roll Forming System including Pallet rack roll forming machine/Metal panel rack roll forming machine/Support beam rack roll forming machine and so on.


    Machine Description


    1. Material:


    1) Suitable Coil Thickness: 0.5-1.0mm;

    2)Test material thickness:0.8mm

    3)Feeding width:58mm
    4) Suitable Raw Material: Q235 Galvanized steel sheet


    2. Equipment composition


    Hydraulic de-coiler 1 set Max. loading 3 Tons

    Roll forming System 1 set
    Hydraulic cutting device 1 set
    PLC Electrical control system 1 set
    Hydraulic system 1 set


    Decoiler→Feeding And Leveling Device→Hydraulic Punching Hole Device →

    Roll Forming System→Hydraulic Post Cutter→Exit Rack


    (1) Hydraulic De-coiler

    Single - head de-coiler, unilateral discharge
    Use hydraulic tightening
    Pressure internal intensify

    Oil pump type: Vane pump
    Max. loading weight: 5000Kg
    Max. coiling diameter: 600mm
    Working pressure: 10mpa
    Max. coil ID range: 508±30mm


    2)Feeding & Leveling Device

    After uncoiling, the coil goes into the unit guide wheel (Adjustable left and right)

    Shafts manufactured from 45# steel, Diameter=φ90mm, plated with hard chrome-coated, precision machined.


    Levelling roller are on top two shafts and three shafts, totally five rollers in the following, surface quenching


    3)Hydraulic Punching Hole

    Pre-punching and Post cutting use the same hydraulic system
    Working pressure: 0-16mpa
    Mould material: Cr12Mov(=D2 steel), Quenching to 58-62°
    Hydraulic station power: 7.5KW


    4)Roll Forming System

    Sidewall thickness: Q235 t18mm; Tie rod:ф22 Galvanized

    Rollers manufactured from 40Cr Steel, CNC lathes, Heat Treatment, hard Chrome Coated

    with thickness 0.04mm, surface with mirror treatment(for longer life and anti-rust)

    Shafts Diameter=ф65mm, precision machined

    Gear/Sprocket driving,about 8-step(for Z beam) to form

    Main Motor=5.5KW, Frequency speed control

    Chain: ZIQIANG (by China TOP 1 brand DONGHUA Group)

    Chain size: one inch with 18teeth

    All the screw bolts with grade 8.8(cheap factories use low grade 4.8) to ensure fix the machine structure tightly and long life during the machine long time running.

    Produce speed:12-18m/min


    5)Hydraulic Cutting Device

    Post to cut, stop to cutting, Two pieces type of cutting blade design, no blanking

    Hydraulic motor:5.5 KW; Cutting pressure: 0-14Mpa

    Cutting tool material: Cr12MoV(=D2 steel), Heat treatment to HRC58-62 degree

    The cutting power is provided by the main engine hydraulic station

    The hydraulic system with oil filter for the oil filtration, to ensure the circulated oil is clean and lengthen the life of the hydraulic system(See the picture below)


    6)PLC Electrical control system


    Item No.

    Main Part

    Brand

    Others

    1

    PLC

    Schneider Electric

    French brand

    2

    Inverter

    Schneider Electric

    French brand

    3

    7-Inch Color Touch Screen

    Schneider Electric

    French brand

    4

    Encoder

    Omron

    Japan brand

    5

    Air Switch

    LG-LS

    Korea brand


    7)Finished products


    Packing & Delivery

    The main machine is directly loaded into the container, and the electrical components are wrapped with plastic film.


    Payment terms and after-sale service:

    1) FOB Xiamen or CIF your requirement port or L/C.
    2) Payment: 30% T/T deposit, and pay the balance before shipping.
    3) Delivery time: 45working days.

    4) Warranty period: 24-month limited warranty from the date of delivery. The shipping cost of parts to be replaced during the warranty period must be borne by the customer.
    5) Spare parts: bearings, buttons, chains, solenoid valves, protective tubes, etc.
    6) Installation and training:
    1. If the buyer visits our factory and inspects the machine, we will teach you how to install and use the machine and train the workers /technicians face to face.
    2. Without access, we will send you a user manual or video to teach you how to install and operate.
    3. Installation cost:
    The buyer shall pay the installation fee ($ 100 per person per day). Before the seller's technicians go to the buyer's factory, wire transfer to the account designated by the seller. The buyer pays the seller's technical staff to travel outside of China, including round-trip airfare, accommodation and food expenses, providing transportation from the hotel where they live to the workplaces, necessary communications and insurance, etc.
    If you have any other questions about our machine, please feel free to contact me, thank you!






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