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E Flute Type Corrugated Box Production Line CE Certification Low Noise Simple Use

Categories Corrugated Box Production Line
Brand Name: JCS
Certification: CE Certification
Place of Origin: Dongguang County, Cangzhou City, Hebei Province, China
MOQ: 1 set
Price: Negotiable
Payment Terms: L/C, T/T
Delivery Time: 10 days
Packaging Details: Wrapped With Film
Warranty: 1 year
Packaging Material: Paper
Condition: New
Voltage: 380V 50Hz
Usage: Corrugated Cardboard Production Line
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    E Flute Type Corrugated Box Production Line CE Certification Low Noise Simple Use

    Corrugated Box Production Line 3/5/7ply Corrugated Cardboard Production Line


    No.

    Name

    Qty

    Feature

    1

    RS Electrical Mill Roll Stand

    ( with trolley and track)

    5

    --Toothed chuck,manual discbrakes,pneumatic mechanically actuated lift,panning left and right on the middle

    --Guide rail length is 4500 mm, the trolley adopt 10 mm plate welding

    2

    PH-60 Pre-heater

    4

    --The roller φ600 mm,Electric adjustment angle,adjusting heating area within the range of 360 °

    3

    SF-A10 Single Facer

    2

    --Corrugated rollerφ280mm, 48CrMo high quality alloy steel,plating chromed

    --Independent gearbox,universal joint drive structure

    --Cylinder control lifting

    --Pneumatic control glue,circulating supply glue

    4

    OB Conveying Bridge

    1

    --The main beam is connected with the GB 200 channel steel,63 angle steel

    --Independent frequency motor drive paper conveying

    --Suction tension and electric correcting

    5

    Triplex Pre-heater


    1

    --The rollerφ600 mm,electric adjustment angle angle,adjusting heating area within the range of 360 °

    6

    GM-15 Glue Machine


    1

    --Glue roller φ269mm,carved 25 line pit type mesh

    --With preheater device

    --Independent frequency motor drive

    --Circulating supply glue with PLC control

    --Man-machine interface display

    7

    DF-60 Double Facer


    1

    --Main frame is 360 mm GB channel steel

    --Hot plate 600 mm 12 pics with plating chrome

    --4 M cooling section

    --Adopt pressure bar lifting by pneumatic control

    --The upper belt correct automatically

    --Frequency motor drive

    8

    SS-E Electric Blade Machine


    1

    --Blade adopt tungsten alloy steel

    --Electric adjusting and correcting --Automatically grinding

    --5 blade 8 line

    9

    NC Cut-Off(Straight)


    1

    --Full AC servo control

    --Energy storage type braking

    --Straight knife structure

    --Oil-immersed gear transmission

    --10.4-inch touch screen display

    10

    LS Sheet Delivery Machine


    1

    --Electrical adjust the size of cardboard

    --Cardboard transverse output controlled by pneumatic;

    --Max stacking height 200mm

    11

    Glue Making System


    1

    --Customers supply the pipeline

    --The glue making device includes: carrier tank,main body tank,storage tank,glue feeding pump and returning pump

    12

    Internal Steam System


    1

    --Steam system components adopt GB valva: Contains rotary joint,up and down distributor ,drain valve and pressure gauge, etc

    --Boiler and pipeline supply by customer



    MAIN SPECIFICATION


    WJ100-1800-5PLY CORRUGATED CARDBOARD PRODUCTION LINE


    *Note : The roll paper which is used to test the production line speed should meet following requirements:

    grade : Min. B

    moisture content : 11% ± 2%

    face paper : 100~250g/m2

    liner paper : 100~250g/m2

    corrugated paper : 100- 200g/m2

    flute profiles : A,B,C flute

    steam requirements : 8-10Kg

    steam consumption : 2500kg/h

    air compressor pressure : 0.8~1.1Mpa

    electricity : 380V, 50Hz,three-phase four wire type

    equipment Direction : Left or Right transmission will be according to client’s requirements

    factory request size : specific length as to the foundation of drawing

    all explanation power of the relevant parameters and images belong to our company,if there is any change, without prior notice


    BUYER SUPPLY PART


    air compressor,air pipe line and e pipeline

    main power, electric wire from operate box to main power

    water supply, pipeline and barrel

    water, electric and gas, main ground foundation

    test machine use Raw materials ( paper roll, corn starch, caustic soda, sodium borax) to test machinery

    nachine use oil, lubricate oil,high temperature cream and lubricate oil

    installing engineer’s food, hotel,commission and supply enough workers to help installing and test machine.

    boiler 4T supply by customer and the pressure 1.25Mpa and the working pressure is 0.8~1.1Mpa.


    RS Electric Mill Roll Stand


    1. machine description


    this machine is used for supporting the paper roll, supply the paper to the production line


    2. machine function


    it can be loading two paper rolls at the same time, without stopping the machine for changing paper roll

    the whole machine moving use 5 motor fully electric controlled, electric control arm lift and down, clamping and open, left and right moving

    tension control: manual or pneumatic discbrakes

    the chuck adopt inner expansion type or teeth type, reduce the destruction of the paper core. saving paper


    3. Machine Technical Parameter


    max. working width1800mm
    min. working width700mm
    max. paper mill dia.1400mm
    max. working pneumatic pressure0.6-0.9Mpa
    max. supporting weight (one side)2T
    clamping motor power550W*4pcs
    lifting motor power1.5KW

    4. main Components Brand


    components Namebrand
    chuckChina 3/4 Inch
    main motorDezhou
    reducerHeibei Yongshun
    main ElectricalSchneider

    Kraft Paper Feeding Trolley & Track

    machine Instruction


    two tracks for one mill roll stand to feed the reel paper at both side to reel stand

    with Trolley:under trolley have four contact roller,two pieces railing track

    the whole body of track is under the ground, main frame: Model 14 channel steel with ¢ 20mm drawing bar weld together,overall length 4500mm


    PH-60 Preheater

    1.machine description:


    *this machine is used for heating liner (pre-heating for raw paper), and dry to control temperature and humidity


    2.machine function:


    *electric to adjust the wrap angle, preheating area can be in 360° range

    *butterfly seal structure on two sides,saving the steam and improving heating efficiency

    *soft siphon style structure,making the drainage more thoroughly

    *all the surfaces of rollers have been accurate ground and plating chromed


    3.machine technical parameter


    working width1800mm
    diameter of the preheating roller600mm
    diameter of the wrap angleΦ85mm
    steam temperature150-200℃
    steam pressure0.8-1.3Mpa

    4.main components brand


    components namebrand

    steam joint

    Fujian
    heating cylinderHebei
    bearing

    Haerbin

    reducerShandong
    connectorSchneider
    steam trapChina

    SF-A10 Single Facer


    1.machine description


    *single facer is design for producing single-face corrugated paper


    2.machine function


    *corrugated rollers:


    diameter

    Φ280mm

    material

    48CrMo high quality alloy steel, rigidity HRC55°-58°

    processing Way

    after quenching and tempering,The surface of upper-lower roller is ground, then plating chrome

    control Way

    cylinder control Lifting Up-down

    driving Way

    frequency motor

    way of Transmit cardboard

    vacuum Cover absorbable style, Height pressure fan with noise deadening device

    way of Bearing lubricating

    high temperature grease

    flute type

    (U/V) ACBEF(According to customers requirements)


    *press rollers:


    diameter

    Φ284mm

    material

    carbon steel (MS)45#

    processing Way

    after quenching and tempering,The surface of roller is ground, then plating chrome

    control Way

    cylinder control Lifting Up-down

    way of Bearing lubricating

    high temperature grease


    *glue roller:


    diameter

    Φ216mm

    material

    carbon steel (MS)45#

    processing Way

    surface is ground,inscribed with 25 lines of pitted mesh,then plated chrome

    driving Way

    frequency motor

    way of Bearing lubricating

    high temperature grease

    glue Supply

    automatic glue circulating system(storage tank+glue pump),electric supply glue


    *preheater rollers:


    diameter

    Φ320mm

    material

    seamless steel tube

    processing way

    after quenching and tempering,The surface of roller is ground, then plating chrome


    3.machine technical parameter:


    working width1800mm
    design speed100m/min
    working speed80m/min
    pneumatic source pressure(mpa)0.4---0.8mpa
    main drive motor7.5KW
    suction motor7.5KW

    4.Main Components Brand


    components namebrand
    corrugated rollerJiYuan
    blowerShanghai
    pneumatic systemZhejiang Sonor CSM
    main bearingNSK
    main electricalSchneider
    buttonSchneider
    main motorHeibei Yongshun
    inverterTaiwan Delta
    touch screenTaiwan WEINVIEW

    OB Conveying Bridge

    1.machine function


    *main frame made by channel steel, and angle steel


    *with protecting handrail and safety pedal on both sides, the operation side is installed with safety ladder, to make sure the safety and convenience of the worker


    *vacuum suction tension control,5 inch suction pipe with adjusting valve,draw fan power can be adjusted freely

    *electric correcting,and correcting plate is by double guide posts,driving by screw , fast and accuracy to position, steady to move

    *take up device two sets, installed on each single facer

    *independent frequency motor lifting device, PVC conveyor belt transmission, corrugated paperboard forward wave and smoothly


    2.machine technical parameter


    working width1800mm
    paper feeding rollers & tension rollersΦ110mm
    transport rollersΦ124mm
    paper feeding rollers with beltsΦ70mm
    take up motor3kw
    fan motor3kw
    paper width adjusting speed reducer250w

    3.Main Components Brand


    components namebrand
    take up beltNanjing
    reducerShandong
    lifting MotorHebei
    main MotorSchneider

    GM-15 Gluer Machine

    1.machine function


    *after the glue roller surface quenched,tempered,ground and engraved pit,then doing balancing,making coating evenly, consume less glue

    *glue roller controlled by frequency motor , the inverter control ensures glue line speed is synchronous with double facer, and can also operate independently

    *plc control the glue amount,automatically adjusted according to the production speed Automatic circulation for glue, avoiding glue precipitation

    *pneumatic presses paper structure, adjust the gap by the electric

    *measure the speed signal of the double facer to achieve synchronous operation

    *man-machine interface display, easy to operation


    2.machine technical parameter


    working width1800mm
    steam pressure0.8-1.3mpa
    glue rollerΦ269mm
    doctor rollerΦ142mm
    paper rollerΦ86m
    glue rollers frequency motor3kw
    glue quantity adjustment motor250w
    motor for adjusting the gap250w
    glue pump motor2.2kw

    3.main components brand


    components namebrand
    preheater rollerDezhou
    bearingHaerbin
    pneumatic componentsZhejiang
    main electricalSchneider
    reducerTaiwan CPG
    touch screenTaiwan WEINVIEW
    PLC and inverterTaiwan Delta
    synchronous beltShanghai
    steam trapBeijing
    glue pumpHebei

    DF-60 Double Facer


    1.machine description:


    *corrugated paper enter into the double facer hot parts with heating and molding after pasted glue, and become board after cooling


    2.machine function:


    *hot Plates’ surfaces is ground and then chromed plated,width 600mm and 9 pcs,cooling parts 4m

    *hot plates adopts the compressed press rollers structure,it lifting adopt pneumatic structure

    *heat conductive pipe of hot plates control the temperature segmented

    *the inside of the hot plate is partition isolation structure,making the steam flow in S-shaped direction, and the separation function of steam and water is obvious,then improves the steam usage efficiency

    *up convey belt left and right correct by auto with both sides,Under belt adopt S type manual correct tension device

    *up belt adopt double cylinder S type tension device,down belt manual tension device(small amount adjust)

    *drive rollers’ surface is wrapped by rubber with middle height,to make sure the board output smoothly

    *main drive motor: Variable frequency motor, high force when low speed start, high speed adjusting range, steady to use,easy to mend

    *the electrical components adopt international famous brands, working stably and reliable


    3.machine technical parameter


    working width1800mm
    steam pressure0.8-1.3Mpa
    air pressure0.6—0.9Mpa
    up drive rollerΦ637mm
    down drive rollerΦ637mm
    front driven belt rrollerΦ321mm
    back shaping driven belt rollerΦ215mm
    belt press rollerΦ70mm
    shaping holder rollerΦ86mm

    note: all the surfaces of the rollers are ground and then chromed plated

    4.main components brand


    components namebrand
    main frameTangshan
    cotton beltShenyang
    pneumatic systemZhejiang
    steam trapHenan
    main electricalSchneider
    buttonSchneider
    main motorHebei
    PLCTaiwan WEINVIEW

    SS-E Electric Slitter Scorer

    1.machine function


    *frequency motor driving

    *5 blades 8 lines type, blade is made of tungsten alloy steel, cutting smoothly and service life is more than 30,000 m

    *Electric lifting to change the cutting and pressing line height, to adapt to the paper feeding height

    *Electric lateral movement , effectively match the cardboard deviation

    *The automatic grinding system can be non-stop grinding with pneumatic control. Setting interval meter and time at any time according to the material or trimming conditions


    2.machine technical parameter


    working width1800mm
    design speed100m/min
    working speed80m/min
    mechanical configuration5 knives 8 lines
    min. cut width135mm
    max. cut width1850mm
    deviation±0.5mm
    blade pressing line motor0.4KW
    knife wheel driving motor5.5KW

    3.main components brand


    components namebrand
    frequency motorHeBei
    bearingHaerbin
    main electricalSchneider
    approach switchOMRON
    electromagnetic valveTaiwan
    left and right motorShandong

    Cut Off Machine (Straight Blade)


    *the driving gear is quenched and ground with high drive precision and low noise

    *high speed steel type saw-tooth blade with high hardness and long service life

    *high-precision adjustable gears with no distance to ensure the blades fit tightly, cutting high-quality, keeping good condition, chain side lubrication

    *storing multiple sets of orders, man-machine interface, 10.4 inch color touch screen


    1.machine technical parameter


    working width1800mm
    design speed100m/min
    working speed80m/min
    cutting length350mm-9999mm
    cutting precision(uniform velocity)±1mm
    upper and lower knife shaft center distanceΦ194mm
    sun wheel dia.φ70mm
    main frequency motor12.5kw

    paper feeding motor(frequency control the speed)

    3 kw

    note: all the rollers are ground and hard chrome-plated (except for the upper and lower knife shafts)


    2.main components brand


    components namebrand
    driverKebe
    conveying frequency motorHebei
    bearingHaerbin
    main electricalSchneider
    approach switchOMRON
    rotary encoderWuxi
    conveying inverterDelta
    human machine interfaceTaiwan WEINVIEW

    LS Sheet Delivery Machine

    1.machine function:


    *welding with No. 14 channel steel, electric adjustment of cardboard size, pneumatic control of horizontal output cardboard, conveyor speed electrically adjustable

    *the cardboard are removed by the foot switch control when the number or height of sheets reach the needs

    *longitudinal paper is conveyed by wide conveyor belt


    2.machine technical parameter


    working width1800mm
    design speed150m/min
    working speed120m/min
    max. length of stacking3000mm
    max. height of stacking200mm
    main feeding frequency motor3KW
    transverse direction motor1.5KW
    traveling motor1.5KW

    3.main components brand


    components namebrand
    RV reducerZhejiang
    output paper inverterTaiwan Delta
    proximity switchOMRON
    rotary encoderWuxi
    main electricalSchneider
    materialTangShang
    convey beltNanjing
    pneumatic componentZhejiang
    roll shaftTianjin

    Glue Making System

    1.machine description

    *transferring the glue from storage tank to the storage tank of each equipment by the glue pump,for provide the starch adhesive for single-facer, duplex glue machine and other glue equipment


    2.machine function


    *the horizontal glue machine can prepare the main glue and the carrier glue at meantime, mixing and stirring, keeping large glue quantity

    *glue making device: carrier tank, main body tank, storage tank, glue feeding pump, and glue return pump

    *the storage tank and the supply tank are equipped with stirring device to avoid the precipitate agglomeration of the glue

    *the glue-making system adopts circulating supply: the rest glue flows into the return -tank,and the glue in the return-tank is returned to the storage tank of the glue equipment,saving glue and avoiding the glue gelatinization and agglomeration

    *after the work finished, rest glue of each glue equipment will be draw back into storage tank to use for the next time

    *tesponsible for technique guidance, and glue making way


    3.machine technical parameter


    item

    qty

    dia.(mm)

    motor

    horizontal main mixer11250×1000×9003KW
    carrier mixer1800×10002.2KW
    storage mixer11150×11501.5KW
    glue-feeding tank of glue machine1800×1000
    glue-return tank of glue machine1
    glue-feeding tank of single facer1800×1000
    glue-return tank of single facer1
    conveying glue pump22.2KW

    4.main components brand


    components namebrand
    electricHebei
    glue pumpHebei
    main frameTangshan

    Steam System


    1.machine description

    *supplying the heating energy for the heating equipment of the production line to keep the working temperature steady


    2.machine function:


    *each unite separated supply steam ,sectional control temperature , energy saving and easy to adjust

    *temperature controlled by adjusting the steam pressure with pressure gauge

    *pipe system and rotary heating parts are flexible connected by metal soft pipe to extend the service life of the steam joint

    *all steam pipes are made of seamless steel pipe to ensure the safety under normal pressure

    *each drain units is equipped with an empty bypass,the equipment cools down quickly when stop the machine

    *inverted bucket trap, stainless steel check valve, stainless steel core cut-off valve


    3.main components brand


    components namebrand
    steam jointFujian
    steam trapDomestic
    return valveZhengzhou
    Quality E Flute Type Corrugated Box Production Line CE Certification Low Noise Simple Use for sale
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