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Energy Saving Cement Production Line/Rotary Kiln Environmental Protection from 50t/d to 3000t/d

Categories Cement Production Line
Brand Name: ZK
Model Number: Φ2.5×40-Φ4.3×60
Certification: CE ISO Certification
Place of Origin: China
MOQ: 1 Set
Price: Negotiable
Payment Terms: L/C, D/A, D/P, T/T, Western Union, MoneyGram
Supply Ability: 100 Set / Sets per Month
Delivery Time: 30 days
Packaging Details: Export standard container or as customers' requirements
Raw material: limestone
Condition: New
After-sales Service Provided: Engineers available to service machinery overseas
Warranty: 12 Months
Capacity: 180-3000(t/d)
Material: Calcining Cement Clinker
Motor type: AC Motor
Spare parts: Supply all using life
Design: supply
Service Scope: Design, manufacturing, onsite guidance
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    Energy Saving Cement Production Line/Rotary Kiln Environmental Protection from 50t/d to 3000t/d

    Rotary Kiln for Cement Production Plants


    We provide the full range service including design, manufacturing, installation for new type dry method cement production line with capacity from 50t/d to 3000t/d.


    Process of Cement Production Plant:
    1. Raw Materials
    The main raw materials used in the cement manufacturing process are limestone, sand, shale, clay, and iron ore. The main material limestone is usually mined on site while the other minor materials may be mined either on site or in nearby quarries. Another source of raw materials is industrial by-products.



    2. Raw Material Preparation
    Mining of limestone requires the use of drilling and blasting techniques. Blasting produces materials in a wide range of sizes from approximately 1.5 meters in diameter to small particles less than a few millimeters in diameter.
    Material is loaded at the blasting face into trucks for transportation to the crushing plant. Through a series of crushers and screening, the limestone is reduced to a size less than 100 mm.
    Depending on size, the minor materials (sand, shale, clay, and iron ore) may or may not be crushed before being stored in separate areas.
    3. Crushing and Pre-homogenization
    Most of the raw materials must be first crushed before being used to make cement. These raw materials include limestone, clay, iron ore, coal and etc. Limestone is the largest amount of raw materials to make cement. According to the raw materials' different particles and hardness, there are many crushers used in crushing these raw materials, such as jaw crusher, impact crusher, cone crusher and vertical shaft impact crusher and etc.
    4. Raw Material Homogenization
    In the process of new dry cement production, the stability of pit entry clinker raw material component is the premise of the whole system. Raw material homogenization system plays very important role in the stability of pit entry clinker raw material component.
    5. Preheater and Calciner
    Raw material preheating and decomposition is completed by preheater, which can improve the kiln system productivity and reduce heat consumption of clinker Purposes.
    6. Cement Clinker Burning
    Raw material is carried out into the rotary kiln clinker for completion after preheating in the preheater and pre-decomposition.

    7. Cement Clinker Grinding
    Cement Grinding is the last process of cement production line, also the most power consuming process. Its main function is to grind the cement clinker (and gelling agent, performance tuning materials, etc.) into the appropriate size and a certain particle size distribution, which is for increasing the size of its hydration, accelerating the hydration rate and meeting the coagulation, hardening requirements.
    8. Cement Packaging.
    We adopts advanced technology and equipment to improve the efficiency, technical level, advanced design, ensure the economical investment for the cement production line.


    Features

    1. High Efficiency
    Cement production line adopts advanced technology and equipment to raise technical level and to ensure design indexes. New five-stage cyclone pre-heater system, high efficiency air girder grate cooler, multi-passage pulverized coal burner, Davison heat temperature fan, jet pulse dust collector, as well as chain-board elevator, chain conveyor adopted in this production line can ensure that the technology is advanced compared to other production lines with the same scale.
    2. Saving Energy
    Measures have been taken to save energy and reduce consumption. using chain-board elevator and air slides, reliability of the system is enhanced and conveying energy consumption is decreased.
    3. Environmental protection
    Effective measures have been taken to guarantee strict environment protection standards. Different efficient dust collectors are set at all dust producing points according to different characteristics of waste gas.
    4. High degree of automation
    There is no manual operation in the process of mill running, which realizes the automatic control with long-term, stable, effective, makes milling process more stable, realizes fine work of production.


    Technical Parameters:

    Dry process cement production line (25-200t/d)

    Clinker capacity25t/d50 t/d100 t/d150 t/d200 t/d
    Rotary kilnSpecificationΦ1.4×33mΦ1.6/1.9×36mΦ2.2×45mΦ2.5×50mΦ3×60m
    Capacity1t/h2t/h4t/h6t/h8t/h

    Calcination

    Temperature

    (℃)

    14501450145014501450
    Raw millSpecification

    Φ1.2×4.5m

    Open circuit

    Φ1.5×5.7m

    Open circuit

    Φ1.83×6.1m

    Open circuit

    Φ1.83×6.1m

    Closed circuit

    Φ2.2×6.5m

    Closed circuit

    Capacity1.7t/h4.5t/h9t/h12t/h16t/h
    Motor power55kW130kW210kW210kW310kW
    Cement millSpecification

    Φ1.2×4.5m

    Open circuit

    Φ1.5×5.7m

    Open circuit

    Φ1.83×6.1m

    Open circuit

    Φ1.83×6.1m

    Closed circuit

    Φ2.2×6.5m

    Closed circuit

    Capacity1.4t/h3.5t/h6.5t/h8t/h12t/h
    Motor power55kW130kW210kW210kW310kW

    New dry process cement production line (300-1500t/d)

    Clinker Capacity300t/d700 t/d1000 t/d1500 t/d
    Pre-heaterC12-Φ2500Φ3500Φ48002-Φ4000
    C2Φ3600Φ4800Φ4800Φ5800
    C3Φ36002-Φ3700Φ5200Φ5800
    C4Φ3600Φ4800Φ5200Φ6200
    C5Φ3600Φ4800Φ5200Φ6200
    Pre-calcinerSpecificationΦ2200Φ2800Φ4800Φ5200
    Rotary kilnSpecificationΦ2.8×44mΦ3×48mΦ3.2×50mΦ3.5×54m
    Capacity12.5t/h30t/h42t/h63t/h

    Calcination

    temperature

    (℃)

    1450145014501450
    Raw millSpecification

    Vertical roller mill

    Φ1700

    Dry mill

    Φ3.2×7+1.8m

    Dry mill

    Φ3.5×10m

    HRM2800

    Vertical roller mill

    Capacity30t/h50t/h85t/h130~160t/h
    Motor power400kW1000kW1250kW1250kW
    Cement millSpecification

    Φ2.4×13m

    Open circuit

    Φ3×11m

    Closed circuit

    Φ3.2×11m

    Closed circuit

    Φ4.2×13.5m

    Closed circuit

    Capacity22t/h42t/h64t/h95t/h
    Motor power800kW1250kW1400kW3550kW

    Quality Energy Saving Cement Production Line/Rotary Kiln Environmental Protection from 50t/d to 3000t/d for sale
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