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PLC Control Small Continuous Casting Equipment For Melting Copper Scrap

Categories Upward Casting Machine
Brand Name: E&V
Model Number: SYJ0612.5-I3
Place of Origin: China
MOQ: 1set
Supply Ability: 1SET PER MONTH
Delivery Time: 60 DAYS
Packaging Details: standrad packing
color: optional
Yearly Capacity: 3000mt
function: producing copper rod
product: 12.5mm copper rod
working hour: 7920h
strand NO.: 6
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    PLC Control Small Continuous Casting Equipment For Melting Copper Scrap

    PLC Control Small Continuous Casting Equipment For Melting Copper Scrap


    Feature


    1. The gapless connecting expansion sleeve is used for the traction device, the PLC is used to control the servo motor correctly, and to assure that each order from the PLC is correct and accurate.


    2. High accuracy and low backlash planetary reducer is used to make the freezing time more accurate, thus to increase the crystallzing quality.


    3. The paperless recorder is used and is connected to the manager’s computer. All the temperature records within one month can be checked, through which the controlling of the furnace temperature can be more effective and the rod quality can be increased. (chose when the buyer need)


    The upcasting line (unit for shot as here below) is used to produce the long and bright oxygen-free copper rod. The induction melting furnace melt the copper cathode into liquid, the liquid keeps off the air by charcoal or graphite flake in case of be oxidation. The holding furnace keeps the copper liquid temperature in 1150℃±10℃, the casting machine crystallizes the copper liquid in crystallizer quickly, then continuously produces copper rod, then the final product will be finished through the double head take up machine and other accessory equipment.


    Main Technology Parameter For Copper Rod Up-casting Machine1



    2000MTΦ8mm→Φ14.4mm


    2000MTΦ17mm→Φ30mm


    3000MTΦ8mm→Φ14.4mm

    Main para-meter1Model: SYJ0408-I2Model: SYJ0417-I2Model: SYJ0608-I3
    2Yearly capacity:2000mtYearly capacity:2000mtYearly capacity:3000mt
    3Furnace structure:300type two- body furnace(1melting furnace,1 holding furnace)Furnace structure:300type two- body furnace(1melting furnace,1 holding furnace)Furnace structure:300type three- body furnace(2melting furnace,1 holding furnace)
    4Casting strands:4Casting strands:4Casting strands:6
    5Casting rod diameter : Φ8mm→Φ14.4mmCasting rod diameter : Φ17mm→Φ30mmCasting rod diameter : Φ8mm→Φ14.4mm
    6casting speed:0~3000mm/mincasting speed: 0~1000mm/mincasting speed: 0~3000mm/min
    7annual working time:7920hannual working time:7920hannual working time:7920h
    8Liquid tracking precision:±2mmLiquid tracking precision:±2mmLiquid tracking precision:±2mm
    9

    Take-up coil standard:

    φ700mm×φ1500mm×800mm

    Take-up coil standard:

    φ700mm×φ1500mm×800mm

    Take-up coil standard:

    φ700mm×φ1500mm×800mm

    10Copper melting velocity:260kg/hCopper melting velocity:260kg/hCopper melting velocity:380kg/h
    11Copper melting power consumption:<350kwh/tonCopper melting power consumption:<350kwh/tonCopper melting power consumption:<350kwh/ton
    12Take-up form: frequency automatic adjustTake-up form: automatic adjustTake-up form: frequency automatic adjust
    13Take-up plate driven approach: PLC control, frequency adjust,automatic coilingTake-up plate driven approach: pushed by copper rod,manual adjustingTake-up plate driven approach: PLC control, frequency adjust,automatic coiling
    14Material feeding method:whole piece of electrolytic copper cathode fed by electric hoistMaterial feeding method:whole piece of electrolytic copper cathode fed by electric hoistMaterial feeding method:whole piece of electrolytic copper cathode fed by electric hoist
    15Upward driven approach:driven by the AC servo motor, transmission chain is driven by the gapless synchronous cog bletUpward driven approach:driven by the AC servo motor, transmission chain is driven by the gapless synchronous cog bletUpward driven approach:driven by the AC servo motor, transmission chain is driven by the gapless synchronous cog blet
    16Rod clamping method:air clampingRod clamping method: manual clampingRod clamping method:air clamping
    17Operation interface:date display,servo motor controlled by touch screenOperation interface:date display,servo motor controlled by touch screenOperation interface:date display,servo motor controlled by touch screen
    18Total power:150KW AC three-phase 380VTotal power:150KW AC three-phase 380VTotal power:200KW AC three-phase 380V
    Price

    A price: price negotiable

    AA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling )

    AAA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling, 3.full-automatic feeding devise)


    A price: price negotiable

    AA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling )

    AAA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling, 3.full-automatic feeding devise)


    A price: price negotiable

    AA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling )

    AAA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling, 3.full-automatic feeding devise)



    Main Technology Parameter For Copper Rod Up-casting Machine2



    3000MT Ф17mm→Ф30mm


    5000MT Ф8mm→Ф14.4mm


    5000MT Ф17mm→Ф30mm

    Main

    Para-meter

    1Model: SYJ0617-I3Model: SYJ1008-I3Model: :SYJ1017-I3
    2Yearly capacity:3000mtYearly capacity:5000mtYearly capacity:5000mt
    3Furnace structure:300type three- body furnace(2melting furnace,1 holding furnace)Furnace structure:300type three- body furnace(2melting furnace,1 holding furnace)Furnace structure:300type three- body furnace(2melting furnace,1 holding furnace)
    4Casting strands:6Casting strands:10Casting strands:10
    5

    Casting rod diameter :

    Ф17mm→Ф30mm

    Casting rod diameter :

    Ф8mm→Ф14.4mm

    Casting rod diameter :

    Ф17mm→Ф30mm

    6casting speed:0~1000mm/mincasting speed:0~3000mm/mincasting speed:0~1000mm/min
    7annual working time:7920hannual working time:7920hannual working time:7920h
    8Liquid tracking precision:±2mmLiquid tracking precision:±2mmLiquid tracking precision:±2mm
    9

    Take-up coil standard:

    φ700mm×φ1500mm×800mm

    Take-up coil standard:

    φ700mm×φ1500mm×800mm

    Take-up coil standard:

    φ700mm×φ1500mm×800mm

    10Copper melting velocity:380kg/hCopper melting velocity:650kg/hCopper melting velocity:650kg/h
    11Copper melting power consumption:<350kwh/tonCopper melting power consumption:<350kwh/tonCopper melting power consumption:<350kwh/ton
    12Take-up form: automatic adjustTake-up form: frequency automatic adjustTake-up form: automatic adjust
    13Take-up plate driven approach: pushed by copper rod,manual adjustingTake-up plate driven approach: PLC control, frequency adjust,automatic coilingTake-up plate driven approach: pushed by copper rod,manual adjusting
    14Material feeding method:whole piece of electrolytic copper cathode fed by electric hoistMaterial feeding method:whole piece of electrolytic copper cathode fed by electric hoistMaterial feeding method:whole piece of electrolytic copper cathode fed by electric hoist
    15Upward driven approach:driven by the AC servo motor, transmission chain is driven by the gapless synchronous cog bletUpward driven approach:driven by the AC servo motor, transmission chain is driven by the gapless synchronous cog bletUpward driven approach:driven by the AC servo motor, transmission chain is driven by the gapless synchronous cog blet
    16Rod clamping method:manual clampingRod clamping method:air clampingRod clamping method: manual clamping
    17Operation interface:date display,servo motor controlled by touch screenOperation interface:date display,servo motor controlled by touch screenOperation interface:date display,servo motor controlled by touch screen
    18Total power:200KW AC three-phase 380VTotal power:240KW AC three-phase 380VTotal power:240KW AC three-phase 380V
    Price

    A price: price negotiable

    AA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling )

    AAA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling, 3.full-automatic feeding devise)


    A price: price negotiable

    AA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling )

    AAA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling, 3.full-automatic feeding devise)


    A price: price negotiable

    AA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling )

    AAA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling, 3.full-automatic feeding devise)



    Main Technology Parameter For Copper Rod Up-casting Machine3



    8000MTФ8mm→Ф14.4mm


    8000MTФ17mm→Ф30mm


    10000MTФ8mm→Ф14.4mm

    Main para-meter1Model :SYJ1608-I3Model :SYJ1617-I3Model :SYJ2008-I3
    2Yearly capacity:8000mtYearly capacity:8000mtYearly capacity:10000mt
    3Furnace structure:500type three- body furnace(2melting furnace,1 holding furnace)Furnace structure:500type three- body furnace(2melting furnace,1 holding furnace)Furnace structure:500type three- body furnace(2melting furnace,1 holding furnace)
    4Casting strands :16Casting strands :16Casting strands :20
    5

    Casting diameter:

    Ф8mm→Ф14.4mm

    Casting diameter:

    Ф17mm→Ф30mm

    Casting diameter:

    Ф8mm→Ф14.4mm

    6Casting speed:0~3000mm/minCasting speed :0~1000mm/minCasting speed:0~3000mm/min
    7annual working time:7920hannual working time:7920hannual working time:7920h
    8Liquid tracking precision:±2mmLiquid tracking precision:±2mmLiquid tracking precision:±2mm
    9

    Take-up coil standard:

    φ700mm×φ1500mm×800mm

    Take-up coil standard:

    φ700mm×φ1500mm×800mm

    Take-up coil standard:

    φ700mm×φ1500mm×800mm

    10Copper melting velocity:1020kg/hCopper melting velocity:1020kg/hCopper melting velocity:1270kg/h
    11Copper melting power consumption:<350kwh/tonCopper melting power consumption:<350kwh/tonCopper melting power consumption:<350kwh/ton
    12Take-up form: frequency automatic adjustTake-up form: automatic adjustTake-up form: frequency automatic adjust
    13Take-up plate driven approach: PLC control, frequency adjust,automatic coilingTake-up plate driven approach: pushed by rod, manual adjustingTake-up plate driven approach: PLC control, frequency adjust,automatic coiling
    14Material feeding method:whole piece of electrolytic copper cathode fed by electric hoistMaterial feeding method:whole piece of electrolytic copper cathode fed by electric hoistMaterial feeding method:whole piece of electrolytic copper cathode fed by electric hoist
    15Upward driven approach:driven by the AC servo motor, transmission chain is driven by the gapless synchronous cog bletUpward driven approach:driven by the AC servo motor, transmission chain is driven by the gapless synchronous cog bletUpward driven approach:driven by the AC servo motor, transmission chain is driven by the gapless synchronous cog blet
    16Rod clamping method: air clampingRod clamping method: manual clampingRod clamping method: air clamping
    17Operation interface:date display,servo motor controlled by touch screenOperation interface:date display,servo motor controlled by touch screenOperation interface:date display,servo motor controlled by touch screen
    18Total power:400KW AC three-phase 380VTotal power:400KW AC three-phase 380VTotal power:500KW AC three-phase 380V
    Price

    A price: price negotiable

    AA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling )

    AAA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling, 3.full-automatic feeding devise)

    A price: price negotiable

    AA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling )

    AAA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling, 3.full-automatic feeding devise)

    A price: price negotiable

    AA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling )

    AAA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling, 3.full-automatic feeding devise)


    Main Technology Parameter For Copper Rod Up-casting Machine4



    10000MTФ17mm→Ф30mm


    12000MTФ8mm→Ф14.4mm


    12000MTФ17mm→Ф30mm

    Main para-meter1Model :SYJ2017-I3Model :SYJ2408-I3Model :SYJ2417-I3
    2Yearly capacity:10000mtYearly capacity:12000mtYearly capacity:12000mt
    3Furnace structure:500type three- body furnace(2melting furnace,1 holding furnace)Furnace structure:500type three- body furnace(2melting furnace,1 holding furnace)Furnace structure:500type three- body furnace(2melting furnace,1 holding furnace)
    4Casting strands:20Casting strands:24Casting strands:24
    5

    Casting diameter:

    Ф17mm→Ф30mm

    Casting diameter:

    Ф8mm→Ф14.4mm

    Casting diameter:

    Ф17mm→Ф30mm

    6Casting speed :0~1000mm/minCasting speed 0~3000mm/minCasting speed 0~1000mm/min
    7annual working time:7920hannual working time:7920hannual working time:7920h
    8Liquid tracking precision:±2mmLiquid tracking precision:±2mmLiquid tracking precision:±2mm
    9

    Take-up coil standard:

    φ700mm×φ1500mm×800mm

    Take-up coil standard:

    φ700mm×φ1500mm×800mm

    Take-up coil standard:

    φ700mm×φ1500mm×800mm

    10Copper melting velocity:1270kg/hCopper melting velocity:1520kg/hCopper melting velocity:1520kg/h
    11Copper melting power consumption:<350kwh/tonCopper melting power consumption:<350kwh/tonCopper melting power consumption:<350kwh/ton
    12Take-up form: automatic adjustTake-up form: frequency automatic adjustTake-up form: automatic adjust
    13Take-up plate driven approach: pushed by rod ,manual adjustingTake-up plate driven approach: PLC control, frequency adjust,automatic coilingTake-up plate driven approach: pushed by rod ,manual adjusting
    14Material feeding method:whole piece of electrolytic copper cathode fed by electric hoistMaterial feeding method:whole piece of electrolytic copper cathode fed by electric hoistMaterial feeding method:whole piece of electrolytic copper cathode fed by electric hoist
    15Upward driven approach:driven by the AC servo motor, transmission chain is driven by the gapless synchronous cog bletUpward driven approach:driven by the AC servo motor, transmission chain is driven by the gapless synchronous cog bletUpward driven approach:driven by the AC servo motor, transmission chain is driven by the gapless synchronous cog blet
    16Rod clamping method: manual clampingRod clamping method: air clampingRod clamping method: manual clamping
    17Operation interface:date display,servo motor controlled by touch screenOperation interface:date display,servo motor controlled by touch screenOperation interface:date display,servo motor controlled by touch screen
    18Total power:500KW AC three-phase 380VTotal power:600KW AC three-phase 380VTotal power:600KW AC three-phase 380V

    price

    A price: price negotiable

    AA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling )

    AAA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling, 3.full-automatic feeding devise)


    A price: price negotiable

    AA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling )

    AAA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling, 3.full-automatic feeding devise)

    A price: price negotiable

    AA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling )

    AAA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling, 3.full-automatic feeding devise)


    2. technical process


    some questions for this machine, maybe u are interested in


    1. What’s the size of copper can be up-casting ?


    8mm-35mm


    2.why need to put charcoal and graphite flack into the furnace?


    Reducing the oxide content,keeping temperature.


    3.what’s the function of quartz sand?


    Avoiding the copper flow to the outside.

    Welome to contact us

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